So Houston decided to drop into the low 40's! My garage is not insulate so no boat building that weekend. I did manage to glue up 2x6x18 blocks of wood that became my nose block during the week. I also researched the best way to make the rear aft blocking. It is starts out at 1-3/4" and tapers down to 3/4". After some friendly advice and some YouTube searching I found how to assemble a cheap and easy taper jig, using 2 blocks of wood and few screws.
Here is the Link to that.
So when Saturday morning came I was up and attacking the boat build. Fully covered in bug spray (DAMN YOU BUGS!) and chopping wood. I started with the tapered rear aft blocking. Starting with constructing the jig and running a few pieces of scrap wood through as tests I was ready to chop. Cutting the first side and was super easy, then about 1/2 way thought the cut on the second side I thought I messed up the cut. I was kinda disappointed but decided to try the pattern verse the cut wood and to my surprise it was DEAD on!
So with my new found patch of chest hair I quickly cut the last two vertical blocking, the very back one I made a notch in it to put the lower tapered bit into it.
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| Caution: Boat building gives you chest hair. |
Next was the shaping of the nose block. I scribe the pattern onto both sides of the block, then using my table-saw I made the notches and removed as much material from the bullet side. After that I clamped it down to my table-saw and went to town with my block planer and rasp. Once I got super close to perfect I got my sander out with 80 grit and made it nice and "fair". Look at that word, fair, it is almost like I know what I'm doing!
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| How nice it looks! |
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First mate helping get rid of all the shavings.
At this point I was totally exhausted, I thought it was just because I didn't stay hydrated during the day as I was excited to get back into boat building. So the first mate and I went out for a bite to eat. Then when we got home I was completely wiped out and my nagging cough turned into a full on fever and knocked me out for Sunday and forcing me to take a sick day. By about 2 pm today after sitting in bed almost the entire time I went out test fit everything and prepped for epoxy. The trick to this glue was there are two very large pieces of plywood and that need to press up to each other. I ended up using a piece of 2 inch painters tape on the bottom to create a hinge. This piece of tape allows me to mush in thicken epoxy and keep these big ass boards straight and true. Then once I got them taped and the thicken epoxy mushed in, I quickly glued on the rear, then the bottom, then the smaller 2 inch vertical that spans the two plywood boards. Clamps, clamps, clamps, and this ass old battery that I forgot to throw away years ago. |
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Give em the clamps!
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| I knew I needed this dead battery for something, I swear. |
So later this week I'm going to trim the nose block to the front, then glue up the entire keel! Then it is time for melting lead!
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